Real-Time Manufacturing
under control.
From PLC to your pocket — in real time.
iQtrack connects directly to your machine controllers and delivers production data to a clear dashboard. OEE, downtime, output — all live, with no manual data collection.
An IoT system that speaks
the language of your production.
iQtrack connects directly to the PLC controllers of your machines and captures production data in milliseconds. No manual records, no guesswork — just accurate data in a centralised database, accessible from anywhere.
Whether you need to monitor OEE, detect downtime, analyse MTBF, or control production quality — iQtrack handles it without unnecessary configuration.
Direct PLC integration
Compact hardware integrates with machine controllers via Ethernet or WiFi — no intervention in the production line required.
Real-time data
Machine signals are captured and sent to the database within milliseconds. The dashboard updates live — zero delay.
Access from anywhere, 24/7
Web dashboard and mobile app — your production overview is always in your pocket, whether you're on the floor or in a meeting.
AI process optimisation
iQtrack analyses patterns in your data and alerts you to anomalies before they cause downtime or defects.
From machine to dashboard
in milliseconds.
iQtrack connects the physical world of production with digital visibility — automatically, reliably, and without operator intervention.
Hardware at the machine
A compact mini-computer (Raspberry Pi) in a rugged enclosure connects to the machine's PLC controller via a relay module.
Raspberry Pi · Relay moduleData transmission
Signals from the PLC are captured and transmitted via Ethernet or WiFi to a centralised database in milliseconds.
Ethernet · WiFiProcessing & AI
Data is stored, processed, and analysed. AI detects anomalies, patterns, and predicts potential failures before they occur.
AI analysis · OEE · MTBFDashboard & notifications
Results are displayed in a clear dashboard — on web and mobile. Critical events trigger an instant notification.
Web · Mobile · Push notificationsReliable hardware
A rugged enclosure built for industrial environments — resistant to mechanical stress, vibrations, and heat. Remote management with no physical intervention required.
QR codes & NFC tags
Every machine gets its own identifier. An operator scans the code and instantly sees the machine's current status or reports an issue directly against that specific piece of equipment.
Remote management
Our developers can perform diagnostics, updates, and system adjustments remotely — no visit to the production facility required.
Everything production
needs.
iQtrack covers the full cycle — from data collection through analysis to immediate response to problems.
Instant notifications
Alerts arrive directly on your phone the moment a problem occurs — from a micro-stoppage to a critical failure.
Mobile first
The entire system is fully mobile. Production data, dashboards, and ticket management — directly from your phone or tablet.
AI optimisation
Artificial intelligence analyses production data, predicts failures, and suggests optimisation of resource allocation.
Tailored customisation
Every production environment is different. iQtrack adapts to your machines, metrics, and processes — no compromises.
Numbers that
tell the truth.
iQtrack monitors key production metrics in real time — precisely the ones that determine the efficiency of your operation.
Combines availability, performance, and quality into a single number. The industry standard for measuring production line efficiency.
Measures machine reliability — how long equipment runs on average without a failure. A key indicator for planning preventive maintenance.
Shows how quickly your team can respond and fix a failure. Low MTTR = fast maintenance = minimal production downtime.
Why manufacturing companies
choose iQtrack.
We spent years working closely with production managers, machine setters, and operators. iQtrack is the result.
Faster response to problems
Instead of a supervisor running to a computer or to the shop floor — they get a notification directly on their phone and can act immediately.
Data-driven decision making
No more guesswork and gut feeling. Production managers have precise data on downtime, performance, and trends — always up to date, always at hand.
Support at every step
Our development team works with you from installation through ongoing operations. Remote diagnostics and updates — no site visits required.
Ready to take your production
to the next level?
Schedule a free DEMO — we'll show you iQtrack using your own data and processes.
Got a project,
a problem, or an idea?
We're happy to chat — no commitment, no slide decks about digital transformation. Just drop us a message or give us a call.